Pennsylvania Excavator Parts - Excavator machines are vital for finishing jobs on budget and on time. They are far more efficient compared to manual labor and can move heavy loads of dirt in mere minutes. This industrial equipment is used in many industries including road work, bridge building, landscaping, construction and architecture. While tracked models are sometimes known as trackhoes, excavators go by many names including mechanical shovels, diggers and 360-degree excavators. Excavators can be equipped with numerous attachments to facilitate a range of jobs including grading and landscaping, demolition with a cutter, breaker and hydraulic saw attachments, material handling, river dredging, forestry, construction, open-pit mining, regular mining, driving piles when working with a pile driver, digging holes, foundations and trenches, snow removal with snowplow and snowblower attachments, drilling for rock blasting and footings with hydraulic auger attachment or drill, mulching for forestry and more.
An excavator is a popular kind of heavy construction equipment made up of particular parts. The dipper, boom, cab and bucket are situated on top of a rotating platform called the house. The house is situated on top of an undercarriage that has tracks or wheels. The steam shovels of yesterday have transformed into today’s excavators. The hydraulic excavating models rely on hydraulic fluid to finish all movement and functions. The hydraulic cylinders feature linear actuation making them different from excavators that are cable-operated, relying on steel ropes and winches instead.
Excavator Models
There are numerous sizes and models when it comes to hydraulic excavators. Compact and tiny models weigh in around two thousand pounds. The largest models conversely fall into the two million pound category.
Three hydraulic pumps are utilized by modern hydraulic models instead of relying on mechanical drivetrain configurations. Two pumps deliver high-pressure oil for the accessories, swing motor, track motors and arms. The third low-pressure pump supplies power for pilot control of the spool valves. This setup enables less physical effort required for the operating controls. The three pumps that are in an excavator are often the two variable displacement piston pumps and the gear pump. These three pumps can be found in the excavator in numerous configurations depending on different manufacturer models.
The House and the Undercarriage
The two main aspects of the machine are made by the undercarriage and the house. The final drives with a hydraulic motor and subsequent gears to individual tracks the blade, track frame and tracks are considered undercarriage components. The house consists of the operator cab, the counterweight, hydraulic oil tanks, fuel and the engine. A center pin connects the undercarriage to the house. High-pressure oils are supplied to the tracks on the hydraulic motor via a pin axis found on the hydraulic swivel. This setup enables the machine to traverse 360 degrees freely.
The house is available in a variety of configurations and is attached to the main boom. The most common type of booms are the mono booms. This kind of boom offers zero movement other than up and down motions A knuckle boom is another option which allows it to move right and left in line with the machine. There is a hinge option located at the booms’ base to let it pivot up to 180 degrees independently to the house, usually on available on compact excavators. There are triple articulated booms available on specific machines.
At the end of the boom, the stick or dipper arm is located. This arm creates the necessary digging force to drag the bucket through the ground. The length of the stick is optional depending on whether breakout power or reach is necessary. Shorter stick models are often utilized for breakout power jobs while longer stick models are used to complete extensive reach situations. A bucket is typically attached to the end of the stick. A mud bucket describes a large, wide capacity bucket that has a straight cutting edge used for leveling and cleanup or wherever teeth are not needed. General-purpose bucket designs commonly are used to break up hard ground and difficult rocks, with their side cutters and hardened teeth that are typically smaller and stronger. There are many different buckets of varying sizes for different applications. Numerous attachments can be used for ripping, lifting, cutting, boring, crushing, and more.
Prior to the ‘90s, all excavating equipment came with a conventional counterweight that was suspended off of the back of the machine. This design enabled the machine to conquer more digging force and lifting capacity. This design was not ideal for working in confined locations. Today’s machines have been designed with the counterweight to stay in the width of the tracks for a much more user-friendly design.
The SAE and the ISO are the two types of control configuration used to operate the boom and the bucket. This configuration disperses the top four digging controls between two separate y-x joysticks, providing the operator with simultaneous control over all four movements. Some models have switches that enable the operator to choose which configuration they prefer.
Hydraulic excavator jobs have surpassed bucket and excavation tasks. There are many hydraulic-powered excavator attachments including a breaker, a grapple and an auger. There are models that offer a quick coupler feature to simplify attachment mounting and increase efficiency. Excavators often work beside loaders and bulldozers. The majority of medium and compact sized wheeled models have a dozer blade or a backfill blade. The horizontal dozer blade attaches to the machines’ undercarriage. It is commonly employed for leveling and pushing items into a hole.
8 Main Excavator Types
• Long Reach
• Backhoe
• Suction
• Steam Shovel
• Bucket Wheel
• Skid Steer
• Dragline
• Crawler
Steam Shovel
One of the first kinds of excavators were steam shovels. They relied on steam energy while today’s models use electric or diesel motors. Steam shovels resemble backhoes with the shovel or bucket facing away from the machine as opposed to towards the unit. This design allows the operator to push dirt away from the unit instead of pulling the earth towards it. Steam shovels are popular for digging around objects that might interfere with a regular backhoe.
Backhoe
Backhoes are one of the most popular kinds of excavators. This equipment consists of a wheeled track base and large bucket that extends from an arm or boom above the ground. The operator can scoop earth toward the machine as the design has the bucket facing the operator’s cab. These machines come in multiple sizes including compact residential models suitable for backyard applications up to heavy-duty versions used in bridge building and dredging waterways. The smaller models enable operators to work in tiny spaces; however, this translates to approximately a 200-degree swiveling capacity for digging close to the machine.
Dragline Excavator
A dragline excavator resembles a backhoe and includes various cables and lines to facilitate the bucket pulling motion. The dragline allows operators to reach farther and dig deeper in comparison to a regular backhoe. The boom and cables allow users to work over unstable or wet ground and where a traditional backhoe would not work.
Skid Steer Excavators
Skid steers are designed with their booms and buckets facing away from the operator. This engineering enables attachments to reach over the cab instead of around the cab. This design makes skid steers useful for negotiating tight turns and narrow locations. They are commonly employed for residential projects like site cleaning, digging pools and removing debris within limited space.
Suction Excavator
The suction excavator looks similar to a dump truck and relies on vacuum technology and a large hose to suck earth and rocks out of the ground. The material is moved back to the truck. The suction excavator ensures a safer environment for digging around equipment and underground pipes compared to typical backhoes.
Crawler Excavators
Crawlers run on two tracks and not wheels. They are popular in the mining and construction industries. Also called compact excavators, these machines rely on hydraulic power components to lift heavy soil and debris. The chain wheel configuration allows the machine to traverse down hills with less risk, making them an ideal candidate for hilly locations and tricky terrain. Crawlers are slower in comparison to other models but offer better stability, flexibility and balance.
Long Reach Excavators
The long reach model features longer arm and boom options. Long reach excavators are excellent for hard-to-reach locations. This machine offers over one hundred feet of horizontal reach. These machines are often used for demolition in applications working over a body of water. Numerous attachments can be attached to the arm to complete jobs including shearing, crushing and cutting.
Bucket Wheel Excavator
These excavators function with a large front wheel with built-in buckets and shovels. As the wheel rotates, rocks and dirt are scooped up in the buckets. Items are transferred onto a conveyor belt that functions as an important part of the machine. The belt transfers the material into a bin that may be separate from the model or a part of the machine.