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Forklift batteries are sold in terms of physical size, connector location, voltage and amp-hour capacity. The lift truck nameplate will state the exact truck voltage, the maximum amp-hour capacity as well as the minimum battery weight. The forklift Operating Manual would also include the correct battery information meant for the forklift.
There are two base kinds of electric lift truck batteries: Sealed or Flooded. The "maintenance free" sealed battery likewise known as VRLA does not require any extra water. Sealed batteries instead utilize a chemical reaction in order to maintain right fluid level throughout the life of the battery. A flooded battery requires water to be added regularly in order to guarantee the exact electrolyte level within the battery.
Nearly all lift truck can accommodate a wide range of battery sizes. The battery should be chosen so as to fit in the size of the battery compartment. The majority of battery providers can supply a battery list of appropriate sizes which are suggested for your specific lift truck.
With an electric forklift, the battery is used as the truck counterweight and the forklift capacity is based on the battery being a specific minimum weight. Follow the details specified on the forklift nameplate to be able to ensure you are using a battery that meets least weight specified.
Batteries and chargers should be exactly matched to the specific battery being charged. This would help ensure that the charger has the exact amp-hour capacity to charge the battery and shares the same voltage along with the battery. The charger amp-hour capacity should be with 10% of the amp-hour capacity of the battery to be able to ensure the most effective charging. Previous to commencing the charging cycle, make certain the battery is first connected to the charger. Always check the battery information like for example the voltage, amp-hour capacity and battery weight with the information provided on the battery nameplate.
Always check while charging a battery that the exact kind of charger is being utilized. Most newer charging equipments could be utilized to safely charge all kinds of batteries and will be labeled to accept all batteries. Utilizing an older charger, for example in order to charge just flooded batteries could be unsafe if used for sealed batteries and damage to both battery and charger would occur. It is important to firstly check the instruction plate on the charger to be able to be certain it can accept the kind of battery you want to charge.
For flooded batteries, it is crucial to only add the needed requirements of water when the battery has been charged. This practice would stop the spattering of electrolyte out of the battery when it is being charged.
A few tips utilized for improving the life of a battery consist of: at all times keep the battery unsoiled regardless of kind and for flooded batteries specifically, keep their fluid levels maintained. Another common rule is to charge the battery and allow it rest for an 8 hour period prior to using. Utilize an "equalizing" charge every 5th charge to be able to keep all cells renewed at the same voltage. Do not discharge the battery below 80% of battery amp-hour capacity prior to recharging.
Electric forklifts could be equipped together with a vast variety of gadgets that monitor battery levels. There are sophisticated "Battery Discharge Indicators" that would disable the lifting circuit and sound an alarm in order to notify once the battery has been discharged to a present level. There are other straightforward gas gauge meters offered also. Utilizing those monitoring devices would help avoid truck and battery damage from severely discharging the battery throughout use.
